- Time of issue:2022-10-14 13:22:56
Laser welding is an efficient and precise welding method which adopts a high energy density laser beam as a heat source. Laser welding is one of the most important aspects of the application of laser material processing technology.In the 1970s, laser welding technology was mainly used for welding thin-walled materials and low-speed welding and welding process belongs the heat conduction type. Heat conduction type means the laser radiation heats up the surface of the workpiece, and the heat from the surface spreads to the interior through heat conduction. By controlling parameters such as the width, energy, peak power and repetition frequency of the laser pulse, the workpiece is melted to form a specific molten pool. Due to its unique advantages, it has been successfully used in precision welding of micro and small parts.
Continuous Welding - Self-Fusion Welding
Continuous Welding - Wire Filling Welding
Continuous Welding- Composite Welding
Continuous Welding - Ring Spot
Welding Thickness Range
Common Products/Materials Welding Head Selection
Collimated Welding Head
Collimated welding head is mainly used for stator welding, busbar welding, conventional stainless steel welding.
Galvanometer Welding Head
Galvanometer welding head is mainly used for busbar welding with higher efficiency, pole ear welding, collector linewelding, impeller welding, etc.
Oscillating Welding Head
Oscillating welding head is mainly used for purple copper welding and conventional aluminum alloy welding.
Typical Application--New Energy Lithium Battery
Tianhong Laser serving as a digital intelligent equipment and automated production line provider, focuses on laser technology as the core , has continuously launched a number of new products and equipment with independent technological innovation value and solving the industry's pain points in lithium battery's core section, module section and PACK section.
Welding processes include: Busbar connecting tabs laser welding, explosion-proof valves laser welding, pole ears ultrasonic welding, sealing nails laser welding, cells into the shells pre-welding, top cover of square batteries welding, and collection wires laser welding .
Products include: die-cutting, cleaning, welding, testing, cell assembly, module assembly and PACK assembly and other series of new energy equipment.
Typical Application--Automobile Industry
Flexible laser cutting and welding system for body-inwhite includes top cover laser welding, side enclosure laser welding, rear coverlaser welding, floor and door laser welding. It has features of high precision, high speed, good dynamic performance. It is also equipped with high-performance rotary table, which can meet the high beat requirements of the automotive industry.
Flat Wire Motor
Tianhong laser provides one-stop solution for flat copper wire laser paint removal and flat wire motor laser welding.
Paint stripping: Adopt a fiber pulse laser with a wavelength of 1070-1080NM, laser power is selected according to the customer's production line beat, this set of mechanism is easy to integrate online and is easy to maintain and adjust.
Welding: High-speed welding by means of vision galvanometer; Rely on vision for precise positioning to ensure accurate welding position; 48 grooves, 8 layers of 192 points to take pictures and welding time is less than or equal to 60 seconds with faster efficiency and higher yield rate.
Motor Iron Core
Tianhong laser self-developed motor core laser welding machine is specially designed and manufactured for all kinds of motor stator, rotor iron core multi-channel straight seam and oblique seam welding, which supports welding of a wide range of stator rotors with different outside diameters and stack heights. For the application of motor iron core welding, Tianhong Laser has introduced various types of specialized welding equipment to match the automated production line according to the different process requirements of customers.
Laser Welding Process Features
Low thermal influence
Heat can be reduced to the minimum needed amount,thus the heat affected zone has a small range of variation and deformation due to heat transfer is minimized.
Good laser beam quality
High power density after laser focusing and small focal spot diameter after high power low-order mode laser focusing.
High Welding Flexibility
It can realize welding at any angle; also can weld complex workpieces and large workpieces with irregular shapes
Welding Material Wide Range
Stainless steel, carbon steel, aluminum, copper, alloy and other metal materials are suitable.
High Welding Accuracy
No tool wear, minimal heat affected zone and deformation and can process very small parts.
Easily automated for high speed welding and can be digitally or computer controlled.
New Energy Lithium Battery
Motor Iron Core
MOTION CONTROL SYSTEM